- Nonwoven Fabrics
- Tailor Made Masterbatch
- Plastic Masterbatch
- Chemical Fiber Masterbatch
- Functional Masterbatch
- Machinery
- Spunbond PP Nonwoven Masterbatch
- Mono Color Masterbatch
- Liquid Color Masterbatch
- Non-woven Masterbatch
- Polyester Fiber Masterbatch
- Nylon Fiber Masterbatch
- Polypropylene Fiber Masterbatch
- Lab Nonwoven Machine
- Lab BCF Machine
- Dryer
- Filler Masterbatch
- In line with the trend of green manufacturing, the pigment granule industry is accelerating its progress towards more refined development.
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- Upstream textile enterprises are exploring new paths for stabilizing supply chains.
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Entering the modern plastic products workshop, the neatly arranged products have precise and uniform colors, which cannot be achieved without the technical support of Mono Color Masterbatches. This seemingly ordinary plastic additive is actually a key material for enhancing the appearance value of products in modern manufacturing.
What is a Mono Color Masterbatch?
In simple terms, single-color masterbatch is a granular colorant made by uniformly dispersing high-concentration pigments or dyes in a carrier resin through a special process. Unlike premixed multi-color masterbatches, single-color masterbatches focus on providing a single, pure tone, ranging from the basic three primary colors to various specific color numbers. Its pigment content is usually between 20% and 50%, which is much higher than the proportion of ordinary toner added.
Why choose Mono Color Masterbatches?
Color stability is its primary advantage. As the pigments have been fully dispersed in the carrier, there will be no color floating, stratification or spots during the production process, ensuring color consistency during batch production. This is particularly important for brand products.
The improvement of the operating environment should not be ignored either. Compared with the direct use of toner, single-color masterbatch effectively avoids the problem of dust flying, not only improving the working environment in the workshop, but also reducing pigment loss by about 5% to 10%, directly lowering production costs.
The improvement of measurement accuracy is equally crucial. Granular masterbatches are easier to measure automatically than powder ones. When used in conjunction with color masterbatch machines of modern injection molding equipment, the color matching error can be controlled within a small range, achieving precise color control.
Precautions for purchasing Mono Color Masterbatches
Selecting the appropriate single-color masterbatch requires considering multiple factors. Compatibility with the matrix resin is the primary consideration - the carrier resin should be consistent with or compatible with the raw materials of the product to avoid delamination or affecting the strength of the product. The quality grade of pigments is also of vital importance, with significant differences in weather resistance, heat resistance and migration among different grades.
Special functional requirements deserve attention. If outdoor products need to be added with ultraviolet absorbers; Food contact materials must comply with relevant safety certifications. For some special effects, such as metallic luster and pearlescent effects, it is necessary to select the corresponding special effect monochrome masterbatch.
The proportion of use and cost accounting cannot be ignored. The proportion of high-concentration single-color masterbatches added is relatively low, usually 1% to 4%, but the unit price is relatively high. It is recommended to conduct a comprehensive cost calculation based on the production batch to find the solution with the best cost performance.
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